What will it take to get companies to embrace reusable packaging?

For several months last year, patrons of a Seattle coffee shop called Tailwind Cafe had the option of ordering their Americanos and lattes in returnable metal to-go cups. Customers could simply borrow a cup from Tailwind, go on their way, and then at some point — perhaps a few hours later, perhaps on another day that week — return the cup to the shop, which would clean it and refill it for the next person. If it wasn’t returned within 14 days, the customer would be charged a $15 deposit, though even that was ultimately refundable if the cup was returned by the end of 45 days.

Tailwind’s head chef, Kayla Tekautz, said her cafe started the program out of a desire to address the environmental scourge of disposable plastic foodware and other packaging, the vast majority of which cannot be recycled. It was a partnership with a reusable packaging and logistics company called Reusables.com, which provided Tailwind and another Seattle area store, Cloud City Coffee, with branded cups and a QR code-operated drop-off receptacle.

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But the cafe quickly ran into trouble. It was “overwhelming” to explain the return system to every interested customer, Tekautz said. Many were hesitant to participate after learning that they could only return the cups to Tailwind or the other drop-off location, 6 miles away. Plus, Tailwind’s QR code reader kept malfunctioning, requiring repeated visits from a mechanic. At the end of last summer, Tailwind quietly ended the return program. “It just didn’t work,” Tekautz said. (Reusables.com didn’t respond to Grist’s request for comment.)

In an effort to reduce consumption of single-use plastic, Seattle has spent the past several years encouraging local businesses to offer reusable cups, dishes, utensils, and packaging. It has made some laudable progress. Concertgoers at the Paramount Theater and attendees of the Northwest Folklife Festival, for example, can now order their libations in reusable polypropylene cups. And since 2022, students at the University of Washington have been able to check out bright green reusable food containers from a company called Ozzi.

These programs are helping Seattle avoid single-use plastic and create a “waste-free future,” according to the city’s reuse website. It’s a target that’s being pursued by many American cities, and at the global level too. Disposable plastic foodware and packaging — which accounts for nearly 40 percent of all plastic production — can only be phased out if there are robust, efficient reuse systems to replace them.

But some businesses, like Tailwind, have struggled to get reusable containers off the ground, often because of the small scale and disconnected nature of existing reuse programs. Instead of pooling resources and employing just one or two large cleaning and logistics services, businesses have so far chosen among several competing initiatives — or in some cases, have created and run their own programs. The result is a slew of incompatible containers, specific to just a few stores or locations, and inefficient systems for gathering, washing, and transporting between customers’ homes, sanitation facilities, and storefronts.

Having so many companies creating their own designs and logistics can be expensive, causing them to miss out on economies of scale that could make reuse more affordable and easily adoptable. According to Ashima Sukhdev, a policy adviser for the city of Seattle, she should be able to “pick up a coffee from my local cafe, and then drop it off in the lobby of my office building. Or drop it off at the library, or at a bus stop.”

What Sukhdev is describing would represent a highly unusual level of coordination across company lines. At coffee shops, this would mean reusable mugs shared not only between Tailwind and Cloud City, but also Starbucks and Peets. For grocery stores, it could mean picking up a jar of olives at Safeway, dropping off the empty container at Walgreens, and then having the same jar refilled with jam and sold at Whole Foods. Achieving this would require companies to rethink the way they compete with each other and differentiate their products. It would also require big changes from consumers, who have been trained for 70 years to expect disposability in just about every aspect of daily life.

Experts say these changes are necessary. “For this solution to become a reality, you’re gonna need standards,” said Pat Kaufman, manager of Seattle Public Utilities’ composting, recycling, and reuse program.

Kaufman is currently on a yearlong sabbatical working for a nonprofit called PR3, which is trying to create those standards. The questions they’re facing are: What will standardized reusable packaging systems look like — and what will it take to get companies, and consumers, to adopt them?

Every year, the world produces about 400 million metric tons of plastic — almost entirely out of fossil fuels like oil and gas. Some of this is used in essential products like contact lenses and medical equipment, but a much greater fraction goes toward sporks, cups, bags, takeout containers, and other items that get thrown away after just a few minutes of use. Most of this plastic will never be recycled due to technical and economic restraints; more than 90 percent of all plastics get sent to a landfill or incinerator, or turn up as litter in the environment, where they degrade into microplastics and leach hazardous chemicals. Plastics manufacturing causes additional harms, including air pollution that disproportionately affects low-income communities and communities of color living nearby.

For all of these reasons, public pressure to cut back on single-use plastics has escalated dramatically in recent years. Many companies have responded by launching trials and pilot programs allowing customers to borrow and return reusable cups, bottles, trays, jars, and other containers. These include small players like Ozzi, as well as behemoth brands like Walmart and Coca-Cola. There have........

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